A Great Cheese From Buzzard Bay?
Cheese is a part of the diet of most people. We are exposed to it at an early age. Think about your first grilled cheese sandwich, or your first bowl of mac and cheese. A lot of time these first exposures were to "Processed Cheese Products", not real cheese. I'm talking about good old Velveeta and Kraft Singles. I'm always suspicious of cheese that doesn't need refrigeration. Of course, nothing melts quite as well on a hamburger as a good old slice of American cheese, nor taste quite the same. You have to love those old sensory memories.
Being a normal child in the United States, I progressed through to the usual cheese selections, starting with domestic versions of cheeses that had gained their fame in other countries, like cheddar, Swiss, parmesan, and provolone. I then moved into the consumption of the real cheese from its country of origin.
When I started my culinary career, I got a chance to taste hard to find varieties. For the most part, I enjoyed all these cheeses. There were some of the smellier ones I never grew an appreciation for but I tried them. The smell of Limburger, Vieux Boulogne and similar cheeses just turn me off to any pleasure I might enjoy in eating them. I know I'm not alone in this feeling. There are close to 2000 different cheeses in the world, so I have never run out of new possibilities. The fromageries and food markets in France have given me the opportunity to taste a lot of different cheeses because they are always willing to give you a sample.
When I opened my own restaurants, I started out using the best cheeses I could find, like Parmigiano Reggiano from Italy, and Roquefort and Chèvre from France. I grew to have an appreciation for the flavor and texture of these cheeses. My customers did as well.
As my cooking knowledge expanded, I moved into an American mindset. I started cooking dishes more intune with American Regional cuisine. I started thinking about using only American products. When I opened the Greenhouse in Captiva, I went with a totally American wine list, which was unconventional at the time (Early 1980's). I also started using only American ingredients in my menu items. This included using only American cheeses.
On one of my trips to California, I visited the Vella Cheese Company in the town of Sonoma. I had read about it in a couple of food magazines. It was on a quiet street a few blocks from Sonoma Plaza. I met a man by the name of Ignazio Vella. He was a pleasant man and extremely passionate about his cheeses.
Monterey Jack is a semi-hard cheese made from cow's milk. Cheesemaking in California started with the Spanish missionaries in the 1700's. In the mid-1800's a Monterey businessman named David Jack started selling a cheese made from cow's milk that he called Monterey Jack. Most people don't credit him with inventing this cheese but he made several advancements in the production and marketing. Naming it Monterey Jack certainly helped get the word out. Other producers copied him and a new American cheese was born.
Gaetano (Tom) Vella, Ignazio's father started the Vella Cheese Company in 1931. Now there are 3rd and 4th generations involved in the company. They produce several types of Monterey Jack including Traditional Monterey Jack, Pepper Jack, and Dry Jack.
Dry Jack came about by accident in 1915, when D. F. DeBernardi, a San Francisco cheese wholesaler re-discovered a forgotten batch of fresh Monterey Jack. It had aged into a rich, nutty cheese that could replace the imported hard cheeses that weren't available during World War I.
During World War II, when imported hard cheeses like Parmigiano Reggiano and Pecorino Romano again became hard to get, Gaetano Vella adapted by aging wheels of Jack cheese 7-10 months or longer and coating them with a mixture of cocoa powder, oil, and black pepper.
This Dry Vella Jack was similar in taste and texture to Parmigiano Reggiano. I tasted it and really like it. I started using it in my Caesar Salad and for pasta dishes on my menus.
Another imported cheese I used was fresh Chèvre (goat cheese) from France. I used it as warm breadcrumb coated discs in a salad and in an appetizer with a whole roasted head of garlic. In California at Alice Waters' Chez Panisse, I saw that she was using a fresh goat cheese from Laura Chenel out of Sonoma. I tried it and became a fan, so I started using it too.
Laura Chenel established her goat cheese business in 1979, becoming the first commercial producer of goat cheese in the United States. She started with a small herd of goats, trying to replicate the creamy, tangy chèvres she had tasted in France. She succeeded a thousand times over by creating a benchmark for other aspiring artisan cheese-makers in the United States. She introduced the American dining public to the goat cheese salad and things haven't been the same since.
I also used Camembert cheese on my menus as an appetizer, dipped in beer batter, deep fried and served with fresh fruit. Camembert is made with cow's milk in the Normandy region of France. True AOC (Appellation d'Origine Contrôlée) Camembert is not available in the United States because it uses raw milk. The French producers make a pasteurized version for export to countries who won't allow the raw milk version.
The AOC version has a more complex, earthy, and rich taste due to the raw milk and the traditional methods required by the government regulations. I've tasted both and actually prefer the pasteurized version. The pasteurized versions also have a longer shelf life. A lot of the french producers mention serving it baked with fruit and toasted baguette slices. They would probably be upset to hear I dipped it in beer batter and fried it.
There are several companies that produce pasteurized Camembert in the United States like Président and La Bonne Vie. I started using the French brand Ile de France and easily moved over to the U. S. produced version. I couldn't taste any difference in the French and domestic pasteurized versions.
The cheese I had the biggest problem with was Roquefort. During the Age of Enlightenment, French philosopher Denis Diderot called Roquefort the "King Of Cheeses". That label has stuck. I used it to top salads and steaks. There are lots of blue cheeses in the world markets but none quite like Roquefort.
AOC Roquefort is made exclusively with the raw milk of Lacaune sheep. There are only seven producers. To get AOC status, these sheep must be raised in a certain area, the milk must be treated in the traditional manner, and the cheeses must be aged in the natural Combalou caves of Roquefort-sur-Soulzon in southern France.
Roquefort has a creamy yet crumbly texture and a tangy, sharp, and savory flavor with a hint of earthiness due to the blue-green mold of Penicillium Roqueforti fungus that is used to inoculate the cheese. Some people find the smell too strong but I think it is perfect. I have been a fan for a long time.
Most of the seven producers have a bakery adjacent to the cheese making area to produce a special type of rye bread that after aging develops the spores of the fungus. The loaves are aged in the same caves as the cheese. Once fully moldy the bread is dried and then ground into a fine powder. This powder is added during the cheesemaking process. With the EU involved these days, I wouldn't be surprised to find they are currently using a more scientific method to inoculate the fungus, but this is their story currently.
The cheese is formed into cylindrical wheels with flat bottoms and tops. They weigh about 5.5 to 6.5 pounds and are about 8 inches across and 4 inches tall. They are salted and pierced with needles all the way through the wheel. The needling allows oxygen inside the wheel to produce the blue veins of mold.
They are then aged in the Combalou caves for over 60 days. This long ageing process is what allows the raw milk AOC Roquefort to be imported into the United States whereas the short time ageing of the AOC Camembert prohibits it.
There are several blue cheeses produced in the United States but none tasted quite as good as Roquefort until I came across Maytag Blue. It was being used in several restaurants in California, so I had a chance to sample it.
With a name like Maytag you would think they should be making washing machines and that's exactly where the family money came from. Frederick Louis Maytag I founded the company that would eventually become the Maytag Corporation in the 1890's in Newton, Iowa. His son Frederick Louis (Fritz) Maytag II branched out and formed the Maytag Dairy Farms in 1941 just outside of Newton.
He and other family members had tasted Roquefort cheese in France and wanted to make an American version. He worked with Iowa State University researchers to develop a process to make blue cheese using homogenized cow's milk instead of sheep's milk. They did use the Penicillium Roqueforti but in a more scientific manner than rye bread. They were scientist afterall.
Even in France the majority of blue cheeses are made with cow's milk. In the rest of Europe most of the blue cheeses are made with cow's milk too, like Stilton from England and Gorgonzola from Italy. Sheep's milk is more expensive and less abundant because they produce less milk than cows. It is also more labor intensive and requires specific conditions like those in the Roquefort region.
Maytag also aged their cheese for 2 - 4 months in hand-dug limestone caves with cool temperatures and high humidity like in Roquefort. Maytag has always been a small batch production with everything done by hand. For the most part all the advertising is done by word of mouth especially among chefs.
I started using it at the Greenhouse in Captiva and never had anything but compliments. It is a great cheese and an beautiful American substitute for Roquefort.
When I married Sally and moved to Atlanta, I found a new use for Maytag Blue, melted on freshly fried potato chips. This was a dish I first experienced at the Buckhead Diner. They topped theirs with a cream sauce with melted Maytag Blue cheese in it and then added crumbles melted on top. I used just the crumbles melted on top. It's more expensive that way because you end up using more cheese but I think it taste better. When I opened the Crazy Conch Cafe, it was a customer favorite. So much so they wouldn't let me take it off the menu.
Over the course of the next few years, I kept hearing chef chatter about a new American Blue Cheese from Buzzard Bay, MA. It was named Great Hill Blue. I called them on the phone and had an interesting conversation. They sent me a sample and I was sold. This cheese was different and more to my liking than Maytag Blue, so I started using it. It always comes down to the taste.
Tim Stone began making cheese in 1997 as a way to sustain the family-owned Great Hill Dairy. The property has been in the Stone family since 1909. He inherited the property and quickly realized that traditional dairy farming alone was not financially viable. He decided on blue cheese because it was a unique niche in the market especially in the eastern United States. Few dairies at that time were making an artisan blue cheese. He liked the flavor profile, aging potential and popularity among chefs and cheese aficionados.
There are several high quality milk producers around him, Guernsey cow milk producers. These farms are environmentally conscious and where animal welfare is a priority. Great Hill Farm no longer raises cows and Tim converted the old barn and facilities for cheese production. He uses non-homogenized, raw milk which gives his cheese a creamy, rich, and complex flavor. He follows the traditional steps of other blue cheese producers. Everything is small scale and hands on which ensures high quality and consistency. Tim is involved in every part of the production and that is important to him. He has about 10 employees, which is good for the area.
None of my suppliers had heard of Great Hill Dairy Blue Cheese so Mr. Stone ship the cheese to me directly, overnight express. Doing this economically as possible meant I had to buy 6 wheels at a time, 6 pounds each with all the necessary dry ice and packaging. That was expensive but I felt it was worth it. This was special.
Great Hill Blue is aged for at least 120 days and made without excess salt. All the elements of the production of this cheese make it a blue cheese people who don't like blue cheese like, especially when it is melted on top of freshly fried potato chips.
Every week 600 six-pound wheels of blue cheese are made and packaged at Great Hill Farm sitting on the shore of Buzzard Bay. If you can't find it locally, you can order it from Great Hill Dairy directly, by phone or online.
To answer my own question, yes, a great cheese can come from Buzzard Bay, a fantastically great blue cheese. It also comes from equally fantastic people. As is usually the case, it takes a great man to make a great cheese.
Great Hill Dairy Farm
160 Delano Road
Marion, MA 02738
508-748-2208
Order Line: 888-748-2282
www.greathillblue.com